Section 43 of 102
42. Tolerances
Stable section ID: S05-CON-007-SECTION-43 · 46 content blocks
BDL shall represent permitted variation explicitly rather than assuming that nominal geometry is exact.
Tolerance classes shall include:
dimensional tolerance;
geometric tolerance;
manufacturing tolerance;
assembly tolerance;
Interface tolerance;
inspection tolerance;
digital-model tolerance;
operational movement allowance;
lifecycle tolerance.
A tolerance declaration shall identify:
controlled feature;
nominal condition;
permitted variation;
reference datums;
evaluation method;
applicable lifecycle stage;
acceptance criterion;
evidence requirement.
Example:
tolerance Node_Face_Position {
controlled_feature: @Node_N01.face_x_positive;
relative_to: @Node_Datum_System;
position: diameter 1.0 mm;
stage: manufactured;
}
Assembly tolerance may differ from manufacturing tolerance:
tolerance Beam_Node_Assembly {
translation_x: ±2 mm;
translation_y: ±2 mm;
translation_z: ±1 mm;
rotation_x: ±0.25 deg;
rotation_y: ±0.25 deg;
rotation_z: ±0.50 deg;
}
Tolerance status may be:
specified;
predicted;
measured;
accepted;
conditionally accepted;
- exceeded.
- Tolerance accumulation shall be evaluated across connected Components and Interfaces.
A tolerance shall not be loosened merely because a part can be forced into place. Required engagement force, structural behavior, sealing, wear, and serviceability shall remain within approved limits.
BDL shall distinguish allowable operational movement from manufacturing error.