Section 49 of 104
47. Cartridge Prototype Development
Stable section ID: S05-CON-016-SECTION-49 · 18 content blocks
Cartridge prototype development shall validate the ability of replaceable adaptation elements to connect diverse Components to stable System05 Interfaces.
Prototype generations shall evaluate:
Component engagement;
force transfer;
alignment and tolerance accommodation;
locking and release;
resistance to incorrect orientation;
visual, measurable, or sensed state confirmation;
failure hierarchy;
fire and environmental protection;
manufacturing variability;
inspection, repair, and replacement;
human and robotic assembly.
Structural Cartridge prototypes shall be tested with representative Nodes and actual or appropriately simulated members. Testing an isolated Cartridge shall not establish performance of the complete connection.
Prototype development should compare alternative structural cores, shells, liners, fasteners, locking mechanisms, and manufacturing processes without changing the governing Interface meaning.
Where a Cartridge is intended to fail or deform before a critical Node, the failure mode shall remain controlled and detectable and shall not produce disproportionate collapse or hidden damage.
Field adjustment shall be limited to declared procedures. Uncontrolled grinding, drilling, bending, packing, or forcing shall be treated as a Nonconformity unless explicitly engineered.
Every prototype shall retain its identity, configuration, manufacturing history, test conditions, and post-test disposition.